Process ManufacturingStreamline Process Manufacturing from Recipe Creation to Final Production!

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Process Manufacturing Industry Innovation, Speed, & Global Complexity.

Process manufacturing covers industries that transform raw materials through recipes, formulas, or continuous processes – think food, chemicals, pharmaceuticals, beverages, and more. Rather than discrete components, products are created in batches or steady flows, with strict control over ingredients, proportions, and environmental conditions. Consistency, scalability, and reliability are essential. 

Challenges like quality variations, regulatory compliance, yield loss, and ingredient traceability are constant. SAP Business One enhances operations by integrating batch management, formula tracking, inventory control, and real-time visibility into production workflows. The result? Minimized waste, improved safety, better compliance, and stronger profitability for process-based manufacturers. 

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of process manufacturers improved production efficiency with SAP Business One

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reduction in batch rework and quality deviations through real-time monitoring and control

Trusted by some of the fastest growing companies:

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Solutions for Process ManufacturingTake Your Process Manufacturing to the Next Level with Our Purpose-Built Solutions.

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MFG Pro

Optimize production in SAP Business One with advanced routing, resource management, automated orders, and streamlined subcontracting for complete workflow control. 

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QualityPro

Manage quality checks across all production stages in SAP Business One. Define custom parameters, automate checks, and enforce traceability to ensure consistent product quality across operations. 

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MES

MES for SAP B1 helps manufacturers get real-time shop-floor control, production tracking, quality assurance, and enhances traceability. 

FEATURES

Key Features of the Process Manufacturing ERP

Material Requirement & Usage

Reduce waste and optimize resources with precise material planning. SAP Business One balances supply, demand, and forecasts to maintain ideal stock levels, improve efficiency, and ensure smooth production flow.

Manage Complex Formula & Recipe

Create, track, and adjust complex formulas effortlessly. SAP Business One ensures accuracy, full traceability, and compliance - simplifying production while maintaining consistent quality and reducing manual errors.

Complex Manufacturing Execution

Boost efficiency with intelligent batch-level control. SAP Business One streamlines scheduling, resource allocation, and workflow management, ensuring peak production performance across multi-step, multi-center manufacturing operations.

Production Scheduling

Automate scheduling with real-time control. SAP Business One enables drag-and-drop planning, bottleneck detection, and faster rescheduling—ensuring timely deliveries and minimizing production delays.

Bills of Material

Define and manage multi-level BOMs accurately. SAP Business One simplifies recipe creation, process coordination, and planning - ensuring resource optimization, reduced errors, and consistent product output.

Flexible Units of Measure

Eliminate conversion errors and save time with built-in unit flexibility. SAP Business One supports regional standards, ensuring measurement accuracy in purchasing, production, and inventory processes.

Batch & Lot Traceability

Track every ingredient and finished product from source to shipment. SAP Business One ensures full batch and lot traceability, enabling quick recalls, regulatory compliance, and improved product safety.

Quality & Compliance Management

Maintain top-tier quality standards with automated inspections and approval workflows. SAP Business One helps meet industry regulations, ensures audit readiness, and enhances brand trust through consistent product quality.

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BenefitsWhat Accelon Offers to Process Manufacturing

Optimized Resource Utilization: Achieve maximum efficiency by aligning material planning, production scheduling, and demand forecasting - minimizing waste & ensuring optimal resource utilization.
Real-Time Process Visibility: Gain end-to-end visibility into production, inventory, and quality operations. Monitor performance in real time to identify inefficiencies and act proactively.
Enhanced Production Agility: Easily adjust recipes, batch sizes, and production schedules to respond to changing customer demands without disrupting workflows or affecting quality.
Consistent Product Quality: Maintain uniform quality across every batch with automated recipe control, batch tracking, & quality management tools adherent to compliance standards.
Simplified Regulatory Compliance: Meet industry-specific standards effortlessly with built-in documentation, audit trails, and automated alerts that keep your operations always compliance-ready.
Greater Profitability & Control: Integrate finance, inventory, and production to reduce operational costs, improve accuracy, and make smarter, data-driven decisions that drive long-term profitability.

CASE STUDIES

Evidence of Our Excellence

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Apparel - Manufacturing & Retail

The Cotton Company

With B1Bazaar, our client attested to achieving new levels of efficiency. They love having a 360-degree view of the entire business. 

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Automobile Parts - Wholesale & Retail

Auto Lubumbashi

One of our key customers, with a large distribution network, B1Bazaar helped unify retail & distribution functions into a single platform, resulting in smoother operations & faster decision-making.

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FMCG & Durables - Wholesale & Retail

Brotherhood Group

Since implementing B1Bazaar, they’ve gained better control over the retail aspect of their business, leading to successful expansion and unified operations. 

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Apparel - Manufacturing & Retail

SocksXpress

Since integrating SAP Business One with B1Bazaar, they’ve experienced a significant boost in traditional and omni-channel retail operations.

Connect with SAP B1 Experts for Your Industry!
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Accelerate growth and simplify complexity with SAP Business One. Accelon brings deep industry expertise and proven implementation strategies that transform challenges into opportunities, delivering lasting value.

Frequently Asked Questions

What is SAP Business One, and how does it benefit the process manufacturing industry?

SAP Business One is an integrated ERP solution tailored for small to medium-sized businesses. In the process manufacturing industry, it helps streamline operations such as production planning, inventory management, quality control, formula and recipe management, and regulatory compliance. This leads to increased efficiency, reduced costs, and improved product quality. 

How does SAP Business One assist with production planning in process manufacturing?

SAP Business One enhances production planning by providing tools to manage material requirements, production schedules, and resource allocation. It helps ensure that raw materials and resources are available when needed, optimizing production processes and reducing downtime. 

Can SAP Business One manage complex formulas and recipes used in process manufacturing?

Yes, SAP Business One is designed to handle complex formulas and recipes. It allows businesses to define and manage detailed formulations, including physical properties, production notes, and version control. This ensures consistency and accuracy in production processes. 

How does SAP Business One improve inventory management in process manufacturing?

SAP Business One offers advanced inventory management features, including real-time tracking of raw materials, work-in-progress, and finished goods. It supports multiple units of measure, batch tracking, and shelf-life management, ensuring accurate inventory levels and reducing waste. 

What role does SAP Business One play in quality control for process manufacturing?

SAP Business One includes robust quality management features that integrate seamlessly into the manufacturing process. It enables quality checks at various production stages, tracks non-conformances, and ensures compliance with industry standards, helping to maintain high product quality.

How does SAP Business One support regulatory compliance in the process manufacturing industry?

SAP Business One helps businesses meet regulatory requirements by providing tools for traceability, documentation, and reporting. It ensures that all production processes adhere to industry regulations, such as GMP (Good Manufacturing Practices), and provides detailed audit trails for compliance purposes. 

Can SAP Business One handle batch and work order manufacturing processes?

Yes, SAP Business One is equipped to manage batch and work order manufacturing processes. It allows businesses to prioritize and schedule batches, manage work orders, and account for variables such as line loss, efficiency, by-products, and co-products, ensuring smooth and efficient production. 

How does SAP Business One optimize production scheduling in process manufacturing?

SAP Business One automates production scheduling with features like schedule generation, color-coded work order statuses, and drag-and-drop rescheduling. This streamlines the allocation of resources, helps identify bottlenecks, and ensures that production runs smoothly and on time. 

How does SAP Business One assist with the management of Bills of Materials (BOMs) in process manufacturing?

SAP Business One offers multi-level and process-specific BOMs that define manufacturing methods, recipes, and intermediate items. It ensures accurate planning and scheduling by providing detailed BOMs that meet specific manufacturing requirements.

What is the significance of flexible units of measure in SAP Business One for process manufacturing?

SAP Business One supports flexible units of measure with built-in conversions to accommodate varying international standards. This eliminates manual conversion errors and ensures that measurements are consistent throughout the manufacturing process, which is crucial for maintaining product quality. 

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